DIGITAL series:  All with 2 year Factory Warranty

42" Width with Heated Shoes

42"  Thermoglide Heating


60" Heat Shoes Model

44" Hot Roll Laminator   

        User-Friendly - Big Format Laminating and Mounting


 

The Digital series "Do It All"

The Digital series were the first designed exclusively for owners of 38 and 50-inch inkjet printers. They do all the finishing tasks required of a large format imaging shop - laminating one side or two, encapsulating, mounting with heat activated (dry mount) or cold pressure-sensitive adhesives (PSA), simultaneous mounting and laminating, and application of cold adhesives.

These machines were made to be very easy to use, incorporating many of the glitch-proof features developed over 40 years of making laminators for schools and commercial finishing shops. These units will laminate one item, then mount and laminate the next in one pass on mounting board up to 1/2-inch thick. No setup change is needed. In fact, you can laminate one item, then mount and laminate the next in one pass without even stopping the machine.

With a top speed of 30 FPM and a sustainable laminating speed of 10 FPM with 5-mil film, the Ledco Digitals are much faster than the other machines made for big format color applications. An optional release liner take-up allows the Digital series to apply cold laminating films, vinyl's and other PSA materials needing removal of a liner.

Easy to use, simple operation with opening and closing rollers for flatter lamination and years of continuous service.

Standard features include variable speed, independent top and bottom heat control, spacious feed tray, powerful film cooling system. The Digital 42 and 60 have swing-away heating units for cold applications and easy cleaning of the rollers.

Ledco's patented ThermoGlide (TM) is available only on the 42". ThermoGlide (TM) replaces the standard heat shoes with a series of heated idlers for quieter, frictionless movement of the film into the laminating rollers. Click on the picture to enlarge.

Hot Roll  laminator is the newest edition to the Ledco family. Has all the same features of the 42" model but used heated rollers for laminating.
Ease of use and great for processing heat-activated mounting boards. 

Ledco is know for making machines which are very reliable, easy to use, and inexpensive to maintain. These units maintain that reputation. They come with a two-year factory warranty.

They are shipped fully assembled with a helpful operator's manual and a 90-minute instructional videotape. Ledco provides a toll-free help line to backup the training and support required of its dealers. Customers are encouraged to call so that small problems do not become big ones.

B Standard Features and Benefits

  • Quality silicone rubber laminating rollers release materials easily and maintain their flexibility for a good edge seal.
  • Two sets of rollers keep the film flat and tight while heat laminating so that the automatic fans cool and set the adhesive. When thermal films cool in a slack state, the surface of the lamination is wavy and rippled.
  • Supply roll tension is easy to adjust by simply tightening or loosening the tension control knobs on the supply roll mandrels.
  • Variable speed allows thinner films to be run faster, and enables mounting or the use of thicker films, which require slower speeds.
  • Independent temperature controls for top and bottom heaters allow the use of different materials on front and back of an image.
  • Large feed tray makes it easier to handle big graphics. The pressure strip next to the nip helps keep images flat and wrinkle-free.
  • Swing away heaters make it very easy to clean the laminating rollers and simplify the use of many cold materials. (Heat shoe and Thermo-glide models) 
  • Made in the U.S.A. All parts, including motors and controls, are made in the U.S.A. as well!

Options for the Digital 42 / 60

  • Roll feed assembly
    The lamination of long images or rolls of images is simplified by a roll feed process. It is difficult to keep long graphics going straight if they are fed from a table. Rolling the material up on an empty core and feeding from a tensioned supply roll with an idler bar insures the material will stay flat and straight from beginning to end.
  • ThermoGlide (TM)
    This is available to replace the standard heat shoe with a series of heated idlers for quieter, frictionless movement of the film into the laminating rollers. This option is placed only on the top web, on the DI-42.
  • Extruded aluminum stand
    An extruded aluminum stand is an option on the DI-42, and is standard on the DI-60. Casters are available for either stand, but it is suggested they be removed for stability and safety once the machine is in a permanent location.
  • Release liner take-up
    This provides for the application of cold (pressure-sensitive adhesive or PSA) laminating films. It is not needed for the application of single-liner cold adhesives.

 Digital 44"Dual Hot Roll

The Dual Hot Roll laminator comes with a Built-in Release liner Take-up. The features of this new laminator are the same outstanding features noted in Ledco's quality products. Price include heavy duty stand. 

Specifications

  42" 44" Hot Roll 60"
Max. lamination width 42" 44" 60"
Speed 0-30 FPM 0-30 FPM 0-20 FPM
Laminating roller diameter 3" 3" 3"
Supply Roll Core Size 3" 3" 3"
Recommended film thickness up to 10 mil up to 10 mil up to 10 mil
Max. laminating thickness 1/2" 1/2" 1/2"
Max. film roll diameter 10" 10" 10"
Dimensions (includes stand) 53L 26H 34W 55L 56H
34W
79L 26H 
34W
Shipping Dimensions 72L 39H 43W 72L 39H
43W
91L 39H 44W
Weight / shipping wt. 480 /  650 lbs 550 / 850 lbs 880 / 1000 lbs.
Electrical (single-phase) 208-240 V 208-240V 208-240V
  30 amps 30 amps 40 amps
Electrical w/top TG 40 amps   60 amps
Electrical Connector wo/TG NEMA L6-30P NEMA L6-30P NEMA L6-50P
Heater Wattage 7400 watts 5200 watts 9600 watts
Motor  Wiring 1/4 HP D/C 1/4 HP D/C 1/4 HP D/C

 For Prices and Ordering:
We have moved the prices to our new shopping cart shown here.

Size Options
44 inch width
Dual Hot Roll with stand and casters
Includes Built in Release Liner Take-Up
42 inch width
w/stand and casters
  Standard
42 inch width
w/stand and casters
ThermoGlide®
 60 inch width
includes stand
 Standard
Roll feed assembly 44 inch
Slitter 44 inch
Roll feed assembly 42 inch
Release liner take-up 42 inch
Slitter 42 inch
Roll feed assembly 60 inch
Release liner take-up 60 inch
Slitter Assembly 60 inch

 

Factory Replacement Parts Part Number
Laminating Roll Digital 42" D105 040.4
Laminating Roll Digital 60" D60 040.4

For Prices and Ordering:
We have moved the prices to our new shopping cart shown here.

Digital Hot Roll 44 inch Parts
EHR44 040.4 Hot Rolls( rollers only)
PRH180  heat cartridges
PRW336            Leather washers(release liner T/U)
PRM218A         Motor Control                 
EHR 003.4                        Gripper Bands
PRS001              Mercotec slip ring              
PRC212S      Sensor
PRF147 Slo-Blo 15 amp fuse (glass)
PRF136             fast acting ˝ amp fuse          
PRF137             Slo-Blo 8 amp fuse            
PRH130         Heat controller
PRR251                 Omron Relays      
PRC083.1      #25 roll chain, 6ft                  
PRC084                 #25 conn. Link 
 PRC086       #35 roll chain 7.5 feet
PRC087            #25 connecting  link              
PRK184            Plastic thumb  screw             
PRR231D Omron Relays 

Instruction Manual shown here


For trimming your prints use a Rotatrim or Neolt rotary  Shown here

For Cutting mats  
Shown here

Film suggestions

Size

#12 Pressure sensitive laminating film
(For mounting)

38 inch x 100 Ft
38 inch x 250 Ft

#12 Pressure sensitive laminating film
(For mounting)

54 inch x 100 Ft
54 inch x 250 Ft
#12(3 mil) Glossy Clear Low Melt 38 inch x 250 Ft
42 inch s 250 Ft
54 inch x 250 Ft
60 inch x 250 Ft
#300 (3mil)  Clear Satin Low Melt 38 inch x 250 Ft
42 inch x 250 Ft
54 inch x 250 Ft
60 inch x 250 Ft
#23 (5 mil) Glossy Clear Low Melt 38 inch x 250 Ft
42 inch x 250 Ft
54 inch x 250 Ft
#005 Clear Satin Low Melt 38 inch x 250 Ft
42 inch x 250 Ft
54 inch x 250 Ft
#300 (3 mil) Glossy Clear Graphics Arts Grade 38 inch x 250 Ft
42 inch x 250 Ft
54 inch x 250 Ft
#300 (3 mil) Matte Clear Graphics Arts Grade 38 inch x 250 Ft
42 inch x 250 Ft
54 inch x 250 Ft
#14 (5mil) Glossy Clear Graphics Arts Grade 38 inch x 250 Ft
42 inch x 250 Ft
50 inch x 250 Ft
#14 (5mil) Matte Clear Graphics Arts Grade 38 inch x 250 Ft
42 inch x 250 Ft
50 inch x 250 Ft

For Prices and Ordering:
We have moved the prices to our new shopping cart shown here.

Specifications subject to change without notice.

Prices do not include shipping charges.

Revised May, 2009

Terms: Net 30, we accept all major credit cards
   

 

  GWJ co
  
Hacienda Heights, CA 91745

         Phone 626-336-1134  800-336-1138(USA)
       Fax 626-336-2409

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